PRO-M – Aluminum coating system for metalized protective packaging materials
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For the protection of the environment, aluminum foils and aluminum-plastic laminates, used as packaging materials, have been replaced by highly innovative, metalized plastic films and papers. The key advantages of these materials are environmental sustainability, high protection due to superb oxygen and water vapor barrier properties and robustness, combined with low costs of production.
PRO-M is the innovative solution of Leybold Optics for the deposition of conventional aluminum coatings for a wide range of packaging materials.
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Features:
- Plasma pre-treatment for consistent quality of substrates before processing and best product properties.
- UNIVAP Al-evaporator – state of the art -
optimised and patented design to guarantee best uniformity.
- LMS – Layer Monitoring System – for in-situ
quality control.
- In-situ closed loop layer control and monitoring.
- Automatic process control.
- Recipe controlled production.
- Batch report and data-logging for quality control, process evaluation and optimisation.
- Advanced system controller with remote service access via modem.
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Questions, inquiries, comments?
Get in touch with us at
Telephone: +49 6023 500-463 and -467
E-Mail: sales.web@leyboldoptics.com
 Technical Data PRO-M (PDF - 430 kb)
PRO-M Processes (PDF - 69 kb)
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Technical Data:
| System |
PRO-M
1300 |
PRO-M
1700 |
PRO-M
2100 |
PRO-M
2500 |
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| Coating technology |
Thermal evaporation of metal layers |
| Coating material |
Aluminum, copper |
| Layers |
Al, Cu |
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| Al-evaporator - number of boats |
14 |
18 |
22 |
26 |
| Coating width maximum [mm] |
1300 |
1700 |
2100 |
2500 |
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| Substrate |
PET, (B)OPP, CPP, HDPE, LDPE, PA (Nylon) |
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| Substrate width maximum [mm] |
1320 |
1720 |
2120 |
2520 |
| Max. roll diameter [mm]¹ |
1150 |
1150 |
1150 |
1150 |
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| Max. winding speed [m/s] |
17 |
17 |
17 |
17 |
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| System length [m] |
13.8 |
14.7 |
15.6 |
16.5 |
| System width [m] |
6.0 |
6.0 |
6.0 |
6.0 |
| System height [m] |
3.0 |
3.0 |
3.0 |
3.0 |
| Pit depth [m] |
2.7 |
2.7 |
2.7 |
2.7 |
| System weight [t] |
40 |
45 |
51 |
56 |
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| Electrical power |
3-ph PEN, 400 V ± 10 %, 50 Hz
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| Av. power consumption [kW] |
190 |
230 |
260 |
290 |
| Av. water consumption [m³] |
17 |
21 |
23 |
25 |
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| Annual output [t]² |
2600 |
3400 |
4200 |
5000 |
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