FLEX-M
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With the reputation for innovative solutions in the market of vacuum metalizing systems for flexible substrates, Leybold Optics did the next step ahead.
FLEX-M is a multi-purpose vacuum metalizing system for the production of protection-, security- and optical-effect- based applications. Two separated evaporators for different materials guarantee a maximum in flexibility and a minimum in setup time.
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Suitable for various applications
From applications with classical full-area aluminium layers to applications with demanding interference layers to applications with the additional use of the pattern printing system a wide range of products can be realised.
Features:
- Strong three-stage pump set – new arrangement, optimised footprint, improved performance.
- Guide rollers for thin film applications – top surface quality, low mass moment of inertia and high life-time.
- Plasma pre-treatment for consistent quality of substrates before processing and best product properties.
- High precession pattern printing system.
- Zinc-sulphide evaporator with direct-heated crucibles.
- ISS – In-Situ Sensor – the reference in in-situ quality control.
- In-situ closed loop layer control and monitoring.
- Automatic process control.
- Recipe controlled production.
- Batch report and data-logging for quality control, process evaluation and optimisation.
- Advanced system controller with remote service access via modem.
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Questions, inquiries, comments?
Get in touch with us at
Telephone: +49 6023 500-463 and -467
E-mail: sales.web@leyboldoptics.com
 FLEX-M Processes (PDF - 104 kb)
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Technical Data:
| System |
FLEX-M 650 |
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| Coating technology |
Thermal evaporation of metal layers |
| Coating material |
Aluminium, Copper, Zinc-Sulphide |
| Layers |
Al, Cu, ZnS |
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| Al-evaporator - number of boats |
10 |
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| ZnS-evaporator - number of crucibles |
10 |
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| Coating width maximum [mm] |
650 |
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| Substrate |
PET, OPP (holographic) |
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| Substrate width maximum [mm] |
670 |
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| Max. roll diameter [mm] |
620 |
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| Max. winding speed [m/s] |
12 |
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| System length [m] |
11.6 |
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| System width [m] |
7.7 |
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| System height [m] |
4,2 |
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| Pit depth [m] |
1,3 |
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| System weight [t] |
32 |
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| Electrical power |
3-ph PEN, 400 V ± 10 %, 50 Hz |
| Av. power consumption [kW] |
200 |
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| Av. water consumption [m3] |
11 |
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| Annual output [t]1 |
350 |
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