CAP-M – High flexible system for the mass production of metalized film
for capacitors
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Designed for the future
and designed to perform the demanding requirements of an unlimited range of
metalized films for capacitors. From standard- to high-end applications, from
thick to thin films, from plain to segmented designs, from thick to thin
layers, from pure layers to layer-stacks every conceivable combination can be
realised in one system. Flexibility is the key of success.
CAP-M is the innovative
solution of LEYBOLD OPTICS and the reference in the market for capacitor film
metalizing. |
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Features:
- Strong
three-stage pump set – new arrangement, optimised footprint, improved
performance.
- Guide
rollers for thin film applications – top surface quality, low mass moment
of inertia and high life-time.
- Plasma
pre-treatment for consistent quality of substrate before processing and
best product properties.
- Free
margin oil evaporator based on flash evaporation – state of the art –
patented design and principle.
- High
precession pattern printing system.
- SuperBias
– electron beam gun and double side plasma post-treatment, high efficient
technology for maximum heat transfer coefficient and best process
conditions.
- Long-life
zinc-oven with maximum capacity.
- DISS –
Dual In-Situ Sensor – the reference in in-situ quality control.
- In-situ
closed loop layer control and monitoring.
- Automatic
process control.
- Recipe
controlled production.
- Batch
report and data-logging for quality control, process evaluation and
optimisation.
- Advanced system controller with remote service
access via modem.
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Questions, inquiries, comments?
Get in touch with us at
Telephone: +49 6023 500-463 and -467
E-mail: sales.web@leyboldoptics.com
 CAP-M Processes (PDF - 94 kb)
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Technical Data:
| System |
CAP-M 650 |
CAP-M 900 |
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| Coating technology |
Thermal evaporation of metal layers |
| Coating material |
Aluminium, Zinc |
| Layers |
Al, Al/Zn, Al/Zn-HE |
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| Al-evaporator - number of boats |
10 |
10 |
| Zn-oven – crucible capacity [kg] |
9 |
12 |
| Coating width maximum [mm] |
650 |
900 |
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| Substrate |
OPP, PET |
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| Substrate width maximum [mm] |
670 |
920 |
| Max. roll diameter [mm] |
620 |
620 |
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| Max. winding speed [m/s] |
20 |
20 |
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| System length [m] |
11,6 |
11,9 |
| System width [m] |
7,3 |
7,3 |
| System height [m] |
4,2 |
4,2 |
| Pit depth [m] |
1,3 |
1,3 |
| System weight [t] |
30 |
32 |
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| Electrical power |
3-ph PEN, 400 V ± 10 %, 50 Hz |
| Av. power consumption [kW] |
200 |
200 |
| Av. water consumption [m3] |
11 |
11 |
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| Annual output [t]1 |
800 |
1100 |
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